Foam Machinery,Polyurethane Foam Machinery,flexible foam manufacturing. : http://www.foam-machinery.com/batch-foaming-machine.htm

Monday, June 10, 2013

http://www.foam-machinery.com/batch-foaming-machine.htm

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With the increasing competition in the Flexible Polyurethane Foam Industry, emphasis has shifted to production techniques which involve low capital investment. Our latest Batch Foaming Machine aims at the same.

	One can easily establish oneself in the foam industry with only modest capital outlay. Installation requires small building space. Easy to operate since no special training or skill required. Both Cylindrical and Rectangular Blocks can be produced with one extra mould only. Flat top blocks can be produced with the help of floating lid. 10 blocks per hour can be produced with two moulds.
Batch Foaming Machine

Standard Specifications

Machine Dimensions	3m x 1m x 3m (h)
Mould Size	2m x 2m x 1.2m (h)
Production Capacity	8 - 12 blocks
Max. Shot Weight	120 Kgs
Air Consumption	5 m3/hour at 6 kg per cm
Room Size	25 feet X 50 feet approx.

Different Models of Batch Foaming Plant

BFP 201 A: Fully automatic, Four streams viz Polyol, TDI, Catalyst A & Catalyst B all metered automatically

BFP 201 SA: Semi automatic, Two streams viz Polyol, TDI metered automatically while other to be holded manually.

BFP 201 M: Manual all chemicals are to be added manually.

BFP 201 A

BFP 201 SA

BFP 201 M

Touch Screen Panel

Different views of BFP201A Plant

Standard Equipment

	BFP 201 A	BFP 201 SA	BFP 201 M
Mixing Vessel	200kg	200kg	200kg
Polyol tanks with agitator	2000kg	2000kg	Nil
TDI Tank	1500kg	1500kg	Nil
Mould	One	One	One
	2m X 2m X 1m or as customer specified	2m X 2m X 1m or as customer specified	2m X 2m X 1m or as customer specified

Note:

The plant is complete and ready for use after connection to power supply, compressed air supply and provision for flushing water supply.
The customer is required to make necessary arrangements for exhaust & ventillation.
Storage tanks are optional with BFP 201m.
In all the three models the final mixing time, mixing speed, opening of bottom lid of the mixing tank are controlled automatically.
All storage tanks are provided with temperature conditioning jackets, stirrers, temperature guages, level guages and level switches.

Process:
All the chemicals are first metered separately and then put together in the mixing tank of the machine. Then after setting the RPM and mixing time period, the chemicals are automatically poured in the mould of predefined size. Then mould is removed and the machine is washed thoroughly to make it ready for the next batch. With the help of two moulds, it is possible to make 10-12 blocks per hour depending upon the density.